Custom Rigid Box

Custom Rigid Boxes | Paper Board Packaging

When luxury meets protection. Rigid boxes are the heavyweight champions of packaging — thick, non-collapsible chipboard wrapped in premium paper. The choice for luxury goods, fragile items, and high-value products.

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What are Rigid Boxes?

Rigid boxes (also known as set-up boxes or paper board packaging) are constructed from thick, non-collapsible chipboard — typically 1200gsm to 1800gsm — wrapped in premium specialty paper. Unlike folding cartons that collapse flat for shipping, rigid boxes maintain their permanent shape.

The heft of a rigid box communicates quality before the customer even opens it. The thick construction provides superior protection for fragile and high-value items, making them the preferred choice for luxury goods, electronics, jewelry, watches, and premium gifts.

Rigid boxes can be wrapped in a wide variety of materials — from linen texture and leather-like papers to recycled kraft and specialty finishes. This versatility, combined with the ability to add premium embellishments like foil stamping, embossing, and spot UV, makes rigid boxes the ultimate expression of brand luxury.
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Materials & Options

custom packaging - boxes cases

Cardstock (120-350gsm)

Smooth, printable surface. Best for cosmetics, food, and small accessories.

custom packaging - boxes cases

Kraft Paper (150-450gsm)

Natural brown, eco-friendly. Perfect for organic brands and sustainability messaging.

custom packaging - boxes cases

Corrugated Board

Fluted middle layer for cushioning. Ideal for shipping boxes and heavy items.

impresso custom packaging material - chipboard

Greyboard (850-2100gsm)

Rigid, thick core for luxury boxes and high-value products.

speicalty paper for custom packaging

Specialty Paper

Various specialty paper with a subtle metallic shimmer, textures, touch for sophisticated aesthetic

art paper for printing

Coated Paper

Smooth, clay-coated paper that delivers exceptional color vibrance and sharp detail, ideal for high-definition imagery and multi-color printing.

cmyk printing

Offset Printing

High-quality, exact color matching. Best for large orders and brand consistency.

digital printing machine

Digital Printing

Quick turnaround and variable data. Perfect for short runs and prototypes.

packaging finishing

Screen Printing

A process that forces ink through a mesh screen, ideal for thick ink coverage or printing on textured materials.

custom packaging finish & packaging inserts

Foil Stamping

Metallic shine in gold, silver, or rose gold. Perfect for logos and branding elements.

custom packaging finish & packaging inserts

Embossing / Debossing

Raised or pressed texture for tactile depth. Great for logos and patterns.

custom packaging finish & packaging inserts

Spot UV

Glossy contrast on matte finish. Highlights logos and key design elements.

packaging finishing

Soft Touch Lamination

Velvety feel for luxury packaging. Adds a premium tactile experience.

custom packaging finish & packaging inserts

Paper Card

Die-cut paper trays for cost-effective product separation.

custom packaging finish & packaging inserts

Foam Insert

EPE foam or sponge available in black, white, or custom colors.

custom packaging finish & packaging inserts

EVA Foam

A high-density, durable foam that offers superior shock absorption and a firm fit for high-end products

custom packaging finish & packaging inserts

Fabric

A soft textile lining, such as man made silk or velvet, used to provide a luxurious presentation and scratch protection.

two piece foldable rigid box - custom packaging

Why Brands Choose Rigid Boxes for Maximum Impact

When only the heaviest packaging will do:

Unmatched Heft
The thick chipboard construction provides a substantial feel that immediately communicates quality. Customers instinctively understand the value before opening.

Superior Protection
Rigid boxes offer the best protection for fragile and high-value items. The rigid walls prevent crushing, while premium inserts keep products secure during global shipping.

Premium Finishes Possible
The stable surface accommodates the most demanding finishes — multi-color foil, detailed embossing, spot UV, and soft-touch lamination. Your most intricate designs render beautifully on rigid boxes.

Your Packaging Partner in Wenzhou, China

Structural Engineering Excellence

We'll help you determine the best box size, shape, and material for optimal fit and protection. Every personalized package is carefully reviewed by our quality assurance team.

Basic Design Assistance

If you need help with your artwork, our team can assist with basic adjustments and file preparation. We help ensure your artwork is print-ready and meets production requirements. Note: Full visual design services are not included — we focus on technical preparation, not creative design.

Low MOQ Flexibility

Unlike most manufacturers with high minimums, impresso. offers MOQ starting at 100 units for in-stock items and 500 for custom orders. Perfect for startups and growing brands.

Global Manufacturing Excellence

Direct factory access in Wenzhou, China — the world's packaging hub. Leverage decades of expertise, competitive pricing, and efficient production timelines.
What is the minimum order quantity for your packaging?

Our in-stock collections start at 100 pieces with no mold fees — perfect for small brands and market testing. For custom packaging (including custom sizes, materials, and printing), MOQ is typically 500 pieces.
Can I get samples before placing a full order?

Absolutely. You can choose up to 5 pieces samples for free. Customer is responsible for the shipping fee. We also offer physicial sample according to your specification. Contact us for more info.
What customization options are available?

For custom orders, we offer foil stamping, embossing, spot UV, and offset printing etc. to bring your brand logo and design to life. Custom rigid boxes and folding boxes can be tailored to your exact specifications.